8 Pillars of TPM
The 8 pillars of Total Productive Maintenance (TPM) are a set of key principles and activities that form the foundation of a successful TPM program. Each pillar focuses on a specific area of maintenance and equipment management and represents an essential component of a comprehensive TPM strategy. The 8 pillars of TPM are as follows:
- Autonomous Maintenance: This pillar emphasizes the importance of training and empowering operators to take responsibility for routine maintenance tasks, such as cleaning, inspection, and lubrication, to prevent equipment breakdowns and improve overall equipment effectiveness (OEE).
- Planned Maintenance: This pillar involves scheduling and performing regular maintenance activities, including preventive maintenance, predictive maintenance, and breakdown maintenance, to minimize equipment downtime and extend equipment life.
- Quality Maintenance: This pillar focuses on improving equipment quality by ensuring that it meets customer requirements, reducing defects, and improving reliability.
- Early Equipment Management: This pillar emphasizes the importance of involving all stakeholders in the design and selection of new equipment, ensuring that it is reliable, easy to operate, and easy to maintain.
- Training and Education: This pillar focuses on providing employees with the skills and knowledge they need to perform their jobs effectively and to contribute to continuous improvement.
- Safety, Health, and Environment: This pillar focuses on identifying and mitigating hazards associated with equipment operation and maintenance to ensure a safe working environment.
- Office TPM: This pillar involves applying TPM principles and practices to office and administrative functions to improve efficiency, reduce waste, and enhance productivity.
- TPM in Administration: This pillar emphasizes the importance of involving senior management in the TPM program, providing the necessary resources, and aligning TPM objectives with overall business goals.
By adopting these 8 pillars, businesses can establish a comprehensive and effective TPM program that maximizes equipment uptime and productivity, improves product quality, reduces maintenance costs, and fosters a culture of continuous improvement and employee engagement.